Cooling tower fan used to generate airflow in a cooling tower and throw hot steam laden air out of the system, this exit air carries the high energy particle in the form of steam, therefore operating environment of cooling tower fan is full of corrosion because of this fibre-reinforced plastic “FRP” is considered the best material for manufacturing of cooling tower fans, it is light in weight and high in strength as well as it is having excellent resistance to corrosion.
MAYA energy efficient FRP Cooling Tower fan has set a high standard for power saving and low maintenance since its introduction. Our indigenous fan engineering know-how is utilized to provide the broadest range of configurations and the highest capacities available in a cooling tower fan.
Science decades, Maya Fan has been a leading producer of fans for the fulfillment of the varying requirement of this industry. The Maya cooling tower fan takes advantage of this experience by bringing it down to energy consumption. And also provide a special low noise fan series, which brings down noise as low as 5 to 10 dB less compare to conventional FRP cooling tower fans.
For performance that exceeds specifications on a tight budget, Maya Fiberglass cooling tower fan incorporates field-proven, industrial-quality fans. You get unsurpassed integrity, performance, and reliability you'd expect… at a price that may surprise you.
AT Maya Fan We never force-fit our standard existing fans, but remain responsive to input design data and develop new product as and when it required
Once the final fan design concluded, it is handed over to the production team for preparation of tooling to finally launch this product.
Maya High efficient airfoil design blade, optimization of twist cord and cross-section provide maximum efficiency. Involvement of the most advance aerodynamic hub (MayaFan registered drawing) reduces turbulence and produces a smooth linear flow of air which further reduces energy wastage significantly thus increase the overall efficiency of Maya cooling tower fans.
We have also eliminated one of the major causes for power wastage in fan, which is very often phenomenon, i.e. wrong selection of fan to the duty point or choosing oversize fan for a duty point. Due to this reason, more than 50% of fans in the industry operate on lower efficiency, thus unnecessary wastage of power observed. We eliminate this by offering a final selection of fan throe our designer. Who chose the optimum solution for the given duty point of the cooling tower fan.
By the application of our advanced aerodynamic hub we have produced very smooth and linear airflow, thus compares to any conventional cooling tower fan Maya cooling tower fan is relatively silent when compared for the same duty point under the same operating conduction.
Whereas for special requirement of extra silent fan we have developed a full series of low noise cooling tower fans which can reduce sound pressure level as low as 10 dB compared to conventional fans.
Maya Fiberglass cooling tower fans are manufactured and assembled from corrosion-resistant materials, i.e. Fiberglass and hot-dip galvanized construction which meets the corrosion resistance and equipment life requirements of your most demanding heavy industrial applications while still delivering an outstanding value. Also available with Series 300 stainless steel is an optional upgrade to the fans metallic component and includes a 5-year limited warranty. Maya Cooling Tower Fans are manufactured in ISO-2015 certified facilities, attesting to our commitment to comprehensive quality processes
Note – For special duty fans and working conduction we do also manufacturer cooling tower fan from a high-grade special material which includes higher grades of Epoxy and various grades of Stainless steel.
The fan is a constant flow machine and therefore to varying needs of flow capacity required in equipment to keep maintaining its performance despite critical variation in weather Maya cooling tower fans are designed for the very broad range of operation our fans are having good amount of reserve margin for both airflow and resistance/pressure therefore these fans are capable of maintaining cooling tower performance throughout the year in all types of weather conduction.
Maya FRP cooling tower fan is made of high-quality material and robust in design and also we have made several changes in design to minimize vibration due to recirculation of air for this we have also developed an advanced aerodynamic hub/spinner which totally close circuit of recirculation this is our registered drawing and no one can provide this advance aerodynamic spinner.
Also, unlike a painted fan, we do provide a permanent coating of a gel coat which remains an integral part of the fan blade body and does not get separated due to erosion.
All the above advantages made Maya Cooling tower fan almost free from maintenance, thus do not require any additional downtime and can be maintained along with other fan system components and need no downtime other than system component thus we call it zero maintenance cooling tower fans.
Here is the list of Maya fan main component with a there brief detailing
FRPBlade – Maya cooling tower fan blade is made of airfoil similar to that of airplane wing we do choose latest airfoil possible for the fan to provide maximum efficiency, our blade is very robust in construction and designed for 7-15 times of operating load we also provide superior wear resistance material to maintain surface stability for a long period which prevent efficiency deterioration.
FRP Blade key feature
Hub Used in cooling tower fans are of heavy in construction heavy thickness mild steel plate is used with cast iron or Aluminum clamp and stainless steel hardware are to provide long life we are coating all mild steel parts with heavy thickness of zinc.
Note - Optionally, we also provide customized hub/boss on special demand of customers, like a single plate hub with "U" Clamp, Spider Type Fabricated Hub, etc.
TLTaper Locking –In most of our cooling tower fan hub we preferred to have a taper locking arrangement and this is provided with several types of different locking arrangements which are of proven in the field these tapers locking are mostly made of Cast iron or stainless steel.
AHAerodynamic hub/Spinner - Which is an advanced feature in cooling tower fan and it is our registered drawing we manufactured this spinner with the same material which is used for blade manufacturing thus its reliability remains similar to that of the blade.
In this section we have listed all possible means to create better understanding about cooling tower fan, here we are providing special feature of Maya fans to highlight technological advantage in fans as well as to create awareness of various parameters involved in cooling tower fan, also we here provide general tools like various calculation and measurement procedure...
This is a list of our few prestigious customers of cooling tower FRP fans, most of them are our customer from the decade.