A heat exchanger is equipment which transfers heat between two fluids with the use of air stream generated by heat exchanger fans, this is the broadest range of fan at Maya as heat exchanger itself having many dimensions like dry cooling or wet cooling heat exchanger which is further defined in many categories and subcategories by types of flow, types of construction, types of fluid contact and many more.
Some of the major classifications are
This industry of the fan is so vast that along with this "heat exchanger fan" page we specifically covered tow of major classification of this category under cooling tower fans and air-cooled condenser fans or ACC fans.
Since the introduction to our energy-efficient heat exchanger fan set a high standard for power saving and low maintenance. Our indigenous fan engineering know-how is utilized so that our fan you select today provides the broadest range of configurations and the highest capacities available in this industry.
For decades, MayaFan has been a leading producer of fans for the fulfillment of the varying requirement of this industry. Maya heat exchanger fan takes advantage of this experience by bringing it down to energy consumption. And also provide a special low noise fan series which bring down noise as low as 10 dba less compare to conventional heat exchanger fans.
For performance that exceeds specifications on a tight budget, the Maya Fiberglass heat exchanger fan incorporates field-proven, industrial-quality fans. You get the unsurpassed integrity, performance, and reliability you'd expect… at a price that may surprise you.
At Maya Fan We never force-fit our standard existing fan, but remain responsive to input design data and develop new product as and when it required
Used FRP Spinner (aerodynamic hub) for improving the efficiency of heat exchanger fan
Maya High efficient airfoil design blade, optimization of twist cord and cross-section provide maximum efficiency. Involvement of most advance aerodynamic hub (MayaFan registered drawing) reduces turbulence and produces a smooth linear flow of air which further reduces energy wastage significantly thus increase the overall efficiency of Maya heat exchanger fans.
We have also eliminated one of the major causes for power wastage in fan which is very often phenomenon i.e. wrong selection of fan for the duty point or choosing oversize fan for a duty point. Due to this reason, more than 50% of fans in the industry operate on lower efficiency thus unnecessary wastage of power observed. We eliminate this by offering the final selection of fan throe our designer. Who chose an optimum solution for the given duty point of heat exchanger fan.
By application of our advance, aerodynamic hub we have produce very smooth and linear airflow thus compare to any conventional heat exchanger fan Maya heat exchanger fan are relatively silent when compared for same duty point under same operating conduction.
Whereas for special requirement of extra silent fan we have developed a full series of low noise heat exchanger fans which can reduce sound pressure level as low as 10 dba compare to conventional fans.
Maya Fiberglass heat exchanger fans are manufactured and assembled from corrosion-resistant materials i.e. Fiberglass and hot-dip galvanized construction which meets the corrosion resistance and equipment life requirements of your most demanding heavy industrial applications while still delivering an outstanding value. Also available with Series 300 stainless steel is an optional upgrade to the fans metallic component and includes a 5-year limited warranty. Maya heat exchangers Fans are manufactured in ISO-2015 certified facilities, attesting to our commitment to comprehensive quality processes and systems.
Note – For special duties fans and working conduction we do also manufacturer heat exchanger fan from a high-grade special material which includes the higher grade of Epoxy and various grade of Stainless steel.
Fan is a constant flow machine and therefore for varying need of flow capacity for equipment to keep maintaining its perform despite critical variation in weather Maya heat exchanger fans are designed for very broad range of operation our fans are having good amount of reserve margin for both airflow and resistance/pressure, therefore, these fans are capable of maintaining heat exchanger performance throughout the year in all type of seasons.
Maya FRP heat exchanger fan are made of high quality material and robust in design and also we have made several changes in design to minimize vibration due to recirculation of air for this we have also developed an advanced aerodynamic hub/spinner which totally close circuit of recirculation this is our registered drawing and no one can provide this advance aerodynamic spinner.
Also unlike a painted fan, we do provide a permanent coating of a gel coat which remains an integral part of the fan blade body and does not get separated due to erosion.
All above advantage made Maya heat exchanger fan almost free from maintenance thus do not require any additional downtime and can be maintained along with other fan system component and need no downtime other then system component thus we call it zero maintenance heat exchanger fans.
Here is the list of Maya fan main component with a there brief detailing
Blade – Maya heat exchanger fan blade is made of airfoil similar to that of airplane wing we do choose most advanced airfoil possible for the fan to provide maximum efficiency by this only we have achieved superior performance over any other conventional fan available in the heat exchanger fan market, our blade is very robust in construction and designed for 7-8 times of operating load we also provide superior wear resistance material to maintain surface stability for long period of time which prevent efficiency deterioration.
H ub/Boss –used in heat exchanger fans are of heavy in construction in this we are using heavy thickness mild steel plate, cast iron or Aluminum clamp and stainless steel hardware to provide long life we are coating all mild steel part with heavy thickness of zinc.
Note - As an option, we also provide customize hub/Bos on special demand of the customer, like single plate hub with "U" Clamp, Spider Type Fabricated Sub, etc.
TLTaper Locking – in most of our heat exchanger fan hub we preferred to have taper locking arrangement and this is provided with several types of different locking arrangement which is of proven in the field these taper lockings are mostly made of Cast iron or stainless steel.
AHAerodynamic hub/Spinner - Which is an advanced feature in heat exchanger fan and it is our registered drawing we manufactured this spinner with same material which is used for blade manufacturing thus its reliability remains similar to that of blade..
In this section we have listed all possible means to create a better understanding about heat exchanger fan, here we are providing our heat exchanger fans special feature to visualize difference in fans as well as to create awareness of various parameter involve in heat exchanger fan, also we here providing general tools like various calculation and measurement procedure...
This is a list of few of our prestigious customer of heat exchanger fans, most of them are our customer from a decade